Análisis y mejoramiento del proceso productivo en la planta acondicionadora de gas de Pacifpetrol S.A., estación Santa Paula.
Fecha
2014-06-16
Autores
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Universidad de Guayaquil. Facultad de Ingeniería Industrial. Carrera de Ingeniería Industrial.
Resumen
El Presente proyecto de grado tiene como objetivo el análisis y
mejoramiento del sistema productivo en la planta Acondicionadora de Gas
del sector Santa Paula de la empresa Pacifpetrol S.A., identificando las
deficiencias en los procesos de producción de aceite absorbedor rico y
buscar mecanismos de mejoramiento a través de previo análisis, a partir
de esta problemática se visualizó la necesidad de mejorar los niveles de
productividad de la empresa, en base a asegurar una mayor continuidad
de la producción, y una disminución de las frecuentes paralizaciones en la
planta, todo esto mediante mejoras en la confiabilidad y disponibilidad de
equipos e instalaciones, para este fin se realizo un análisis situacional
respecto a la forma de como se están ejecutando las labores de
mantenimiento, así también se realizaron entrevistas directas con el
personal operativo de planta, observaciones de las instalaciones y
equipos, a fin de recabar información relevante que nos ayude al análisis
y solución del problema, para analizar dicha situación se usaron
herramientas aprendidas en nuestra formación profesional, como son
diagramas de Causa y Efecto, Diagrama de Pareto, Diagrama de
recorrido, Diagrama de Análisis de Operaciones, y la Matriz FODA. En
este sentido nuestra propuesta de financiamiento a través del análisis del
flujo de caja y de los componentes referente a costos de materiales y
equipos la empresa determino una financiación de 65% capital propio y
35% por préstamo, en lo referente a la evaluación económica - financiera
para determinar las posibilidades de inversión en equipos y maquinarias
se utilizo las técnicas financieras del VAN, TIR, y Método de
Recuperación, lo que reflejo un proyecto factible de inversión. Para el
logro de los objetivos se propone un programa de mantenimiento de tal
manera que la inversión en la adquisición de nuevos equipos sea optima
en su manejo y por ende lograr mejorar los niveles de productividad, a fin
coadyuvar en el progreso de la institución y de sus colaboradores.
The present project aims grade analysis and improvement of the production system in the plant Conditioner Gas Santa Paula sector company Pacifpetrol SA, identifying deficiencies in production processes and rich absorber oil develop improvements over previous analysis, from This problem is envisioned the need to improve the levels of business productivity, based on ensuring greater continuity production, and a decrease in frequent stoppages plant, all by improving the reliability and availability of equipment and facilities for this purpose a situational analysis was conducted about how they are running as the work of maintenance and direct interviews were also conducted with the plant operating staff, observations of facilities and equipment to gather relevant information that will help us to analysis and solution of the problem, to analyze the situation were used tools learned in our training, as they are Cause and Effect Diagrams, Pareto Chart, Diagram Travel, Operations Analysis Diagram, SWOT Matrix and. In this sense our funding proposal through the analysis of cash flow and components relating to material costs and equipment company determined funding of 65% equity and 35% loan, with regard to the economic evaluation - financial to identify opportunities for investment in equipment and machinery financial techniques of NPV, IRR was used, and method Recovery, which reflects a feasible investment project. For achieving the objectives of a maintenance program that is proposed so that the investment in the acquisition of new equipment is optimal to handle and thus achieve improved levels of productivity in order assist in the progress of the institution and its employees.
The present project aims grade analysis and improvement of the production system in the plant Conditioner Gas Santa Paula sector company Pacifpetrol SA, identifying deficiencies in production processes and rich absorber oil develop improvements over previous analysis, from This problem is envisioned the need to improve the levels of business productivity, based on ensuring greater continuity production, and a decrease in frequent stoppages plant, all by improving the reliability and availability of equipment and facilities for this purpose a situational analysis was conducted about how they are running as the work of maintenance and direct interviews were also conducted with the plant operating staff, observations of facilities and equipment to gather relevant information that will help us to analysis and solution of the problem, to analyze the situation were used tools learned in our training, as they are Cause and Effect Diagrams, Pareto Chart, Diagram Travel, Operations Analysis Diagram, SWOT Matrix and. In this sense our funding proposal through the analysis of cash flow and components relating to material costs and equipment company determined funding of 65% equity and 35% loan, with regard to the economic evaluation - financial to identify opportunities for investment in equipment and machinery financial techniques of NPV, IRR was used, and method Recovery, which reflects a feasible investment project. For achieving the objectives of a maintenance program that is proposed so that the investment in the acquisition of new equipment is optimal to handle and thus achieve improved levels of productivity in order assist in the progress of the institution and its employees.
Descripción
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Palabras clave
SISTEMAS PRODUCTIVOS, ACEITE ABSORBEDOR, ACONDICIONADORA DE GAS, MANTENIMIENTO