Análisis y mejora de tiempos y movimientos en las bodegas de empaques, materias primas y de productos terminados en La Fabril, planta La Favorita.
Fecha
2005-06-03
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Universidad de Guayaquil. Facultad de Ingeniería Industrial. Carrera de Ingeniería Industrial.
Resumen
El presente estudio tiene como principal objetivo, el contribuir con ideas que aporten mejoras para una optimización de los recursos, ritmo de trabajo y aprovechamiento del personal, de las bodegas y del área de Carga – Descarga, en La Fabril Planta la Favorita. Apoyándose en las técnicas de Ingeniería Industrial, el presente estudio tiene dos aspectos muy importantes y bastantes diferenciados el Estudio de Métodos establecer un mejor modo en la realización de las tareas, determinando a su vez cuanto se debe tardar en cada una de dichas tareas, lo que permite establecer el tiempo estándar que se requiere para ejecutar cada una de las operaciones. Para este análisis se considera las áreas de almacenamiento y el patio de carga y descarga, puntos centrales del presente estudio. Al determinar las necesidades que presenta la planta, se propone la implementación de estanterías súper carga para la bodega dos de productos terminados, lo cual permite ampliar considerablemente su capacidad de almacenaje, tomando en cuenta la altura desperdiciada. Además se analiza una posible solución para los problemas de Carga y Descarga de los furgones; considerando los datos obtenidos en el lugar de trabajo y la falta de andenes de concreto en las bodegas, se plantea la adquisición de una Mesa Hidráulica Tipo Tijera, diseñada para resolver, en un mínimo de espacio, el problema de Carga y Descarga de los furgones, mediante un potente mecanismo electro hidráulico el cual eleva el montacargas a la altura del furgón.
Para la propuesta se estimado un TIR del 87% lo cual indica que la inversión podrá ser favorable, ya que el costo del capital es del 20%. Al dividir el total de la inversión a pagar ($17.575,33) para el beneficio mensual calculado de $973,91 se obtiene que el tiempo de recuperación de la invención será de 18,05 meses.
This study's main objective, contribute ideas for improvements that provide value for money, work rate and utilization of staff, warehouses and cargo area - Download, Manufacturing Plant in the Favorita. Based on the techniques of Industrial Engineering, the present study has two important aspects and several different methods Study establish a better way the tasks, in turn determine how much to spend on each of these tasks, for establishing the standard time required to execute each of the operations. This analysis considers the storage areas and loading and unloading yard, central points of this study. In determining the needs presented by the plant, the implementation of proposed super cargo racks for two of finished products warehouse, which allows to significantly expand its storage capacity, taking into account the height wasted. Besides a possible solution to the problems of Loading and Unloading the vans is analyzed; considering the data obtained in the workplace and lack of concrete platforms in the cellars, the acquisition of a Hydraulic Scissor Table, designed to solve, in a minimum of space, the problem Loading and unloading of vans arises through a powerful electro hydraulic mechanism which raises the height of the forklift truck. Proposal for an IRR of 87% which indicates that the investment may be favorable, as the cost of capital is 20% is estimated. By dividing the total investment to pay ($ 17,575.33) for the monthly benefit of $ 973.91 calculated is obtained that the recovery time of the invention will be of 18.05 months.
This study's main objective, contribute ideas for improvements that provide value for money, work rate and utilization of staff, warehouses and cargo area - Download, Manufacturing Plant in the Favorita. Based on the techniques of Industrial Engineering, the present study has two important aspects and several different methods Study establish a better way the tasks, in turn determine how much to spend on each of these tasks, for establishing the standard time required to execute each of the operations. This analysis considers the storage areas and loading and unloading yard, central points of this study. In determining the needs presented by the plant, the implementation of proposed super cargo racks for two of finished products warehouse, which allows to significantly expand its storage capacity, taking into account the height wasted. Besides a possible solution to the problems of Loading and Unloading the vans is analyzed; considering the data obtained in the workplace and lack of concrete platforms in the cellars, the acquisition of a Hydraulic Scissor Table, designed to solve, in a minimum of space, the problem Loading and unloading of vans arises through a powerful electro hydraulic mechanism which raises the height of the forklift truck. Proposal for an IRR of 87% which indicates that the investment may be favorable, as the cost of capital is 20% is estimated. By dividing the total investment to pay ($ 17,575.33) for the monthly benefit of $ 973.91 calculated is obtained that the recovery time of the invention will be of 18.05 months.
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Palabras clave
GESTIÓN DE LA PRODUCCIÓN, BODEGA DE EMPAQUE, MATERIA PRIMA, PRODUCTO TERMINADO