Análisis de producto no conforme en la línea de producción en una empresa atunera.
Fecha
2020-06-16
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Universidad de Guayaquil. Facultad de Ingeniería Industrial. Carrera de Ingeniería Industrial.
Resumen
El actual trabajo de investigación tiene por finalidad disminuir las no conformidades de los
productos fabricados en envases pouch, ya que una vez afectada la funda se convierte en
desperdicio y no se puede volver a reutilizar; además en ciertas ocasiones se contamina el
interior del envase, incrementando aún más el costo generado por los desperdicios. Dentro
de la observación y el análisis se consideró los factores más relevantes presentes en las
operaciones que producen las no conformidades al producto, una vez identificadas se
consideró elaborar un instructivo de actividades que junto con la adecuada capacitación de
los operadores redujeron los desperdicios hasta un 40% aproximadamente, donde los costos
disminuyeron de $ 9072,00 a $ 5443,20, dando un ahorro de aproximadamente $ 4530,00;
teniendo una expectativa de mejora de entre el 65% - 75% el cual se refleja en la disminución
de los costos generados por el desperdicio de materiales e insumos.
The current research work aims to reduce the nonconformities of products manufactured in pouch containers, since once affected the case is affected, it becomes waste and cannot be reused in addition, on certain occasions the interior of the container is contaminated, further increasing the cost generated by the waste. Within the observation and analysis, the most relevant factors present in the operations that produce the nonconformities to the product were considered, once identified, it was considered to prepare an instructional of activities that together with the appropriate training of the operators, reduced waste up to 40 % approximately, where costs decreased from $ 9072.00 to $ 5443.20, giving savings of approximately $ 4530.00; having an expectation of improvement between 65% - 75% which is reflected in the decrease of the costs generated by the waste of materials and supplies.
The current research work aims to reduce the nonconformities of products manufactured in pouch containers, since once affected the case is affected, it becomes waste and cannot be reused in addition, on certain occasions the interior of the container is contaminated, further increasing the cost generated by the waste. Within the observation and analysis, the most relevant factors present in the operations that produce the nonconformities to the product were considered, once identified, it was considered to prepare an instructional of activities that together with the appropriate training of the operators, reduced waste up to 40 % approximately, where costs decreased from $ 9072.00 to $ 5443.20, giving savings of approximately $ 4530.00; having an expectation of improvement between 65% - 75% which is reflected in the decrease of the costs generated by the waste of materials and supplies.
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Palabras clave
SISTEMAS PRODUCTIVOS, FUNDAS LAMINADAS, ENVASES POUCH