Propuesta de mejora del proceso de producción del área de perfilería y su impacto en la Empresa Kubiec S.A.
Fecha
2019-04-24
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Universidad de Guayaquil. Facultad de Ingeniería Industrial. Carrera de Ingeniería Industrial.
Resumen
El presente estudio se realizó en el área de perfileria de la empresa KUBIEC S.A, debido a que se presentan inconvenientes afectando su eficiencia y productividad. Se analizan los procesos del área para plantear mejoras que aporten a la producción; se aplicaron herramientas tales como Diagrama de Ishikawa, Pareto, Diagrama de Tiempos y Movimientos que permitieron reconocer el cuello de botella en la línea de canales 100x50x2, se evidenció que el proceso es improductivo afectando el rendimiento, se determinó que la máquina, causante es la sierra de corte cuyo proceso es de manera manual. Se propone automatizar el sistema de corte del canal para que la máquina trabaje a la velocidad nominal, con lo que se consigue reducir el 90% del tiempo de corte aumentando la productividad en un 60%, se aumenta la producción de 600 a 960 unidades en un turno de 8 horas con una inversión de $18300.
The present study was carried out in the area of profiling of the company “KUBIEC S.A”, due to the fact that there are problems affecting its efficiency and productivity. The processes of the area are analyzed to propose improvements that contribute to the production. Tools such as Ishikawa Diagram, Pareto, Time and Movement Diagram that allowed recognizing the bottleneck in the line of 100x50x2 channels were applied. It was evidenced that the process is unproductive affecting the performance, it was also determined that the machine, causing the cutting saw whose process is done manually. It is proposed to automate the cutting system of the channel so that the machine works at the nominal speed, which is achieved by reducing 90% of the cutting time by increasing productivity by 60%, increasing production from 600 to 960 units in an 8-hour shift with an investment of $ 18,300.
The present study was carried out in the area of profiling of the company “KUBIEC S.A”, due to the fact that there are problems affecting its efficiency and productivity. The processes of the area are analyzed to propose improvements that contribute to the production. Tools such as Ishikawa Diagram, Pareto, Time and Movement Diagram that allowed recognizing the bottleneck in the line of 100x50x2 channels were applied. It was evidenced that the process is unproductive affecting the performance, it was also determined that the machine, causing the cutting saw whose process is done manually. It is proposed to automate the cutting system of the channel so that the machine works at the nominal speed, which is achieved by reducing 90% of the cutting time by increasing productivity by 60%, increasing production from 600 to 960 units in an 8-hour shift with an investment of $ 18,300.
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Palabras clave
SISTEMAS PRODUCTIVOS, PERFILERÍA, IMPRODUCTIVIDAD, AUTOMATIZAR