Implementación de un plan de mantenimiento aplicando el software Infor Eam con el fin de integrar toda la información de las líneas de procesos en la planta de alimentos balanceados Pronaca-Durán.
Fecha
2015-08-13
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Universidad de Guayaquil. Facultad de Ingeniería Industrial. Carrera de Ingeniería Industrial.
Resumen
Esta investigación se desarrollo con el propósito de diagnosticar la gestión de mantenimiento y la efectividad del uso de los recursos destinados para esta labor en la Planta de Alimentos Balanceados Pronaca – Durán, para lo cual se realizo un levantamiento de información de aquellos equipos nuevos en las líneas de procesos, ingresarlos al software Infor EAM y administrarlos eficientemente. Esta investigación es del tipo aplicada, explicativo, descriptivo, analítico, bajo modalidades bibliográficas y de campo, donde se emplearon una serie de técnicas e instrumentos de recolección de datos, específicamente el análisis de fuentes documentales, la observación directa y las entrevistas no estructuradas. Con los indicadores de gestión actuales se determinó la efectividad del plan de mantenimiento y se validó la necesidad de rediseñarlo, teniendo como base la filosofía de Mantenimiento centrado en confiabilidad (RCM) definiendo una matriz de criticidad y determinando los equipos de mayor importancia. Se planteó la estructura para codificar los equipos nuevos, tareas de mantenimiento, ubicaciones y listas de materiales de acuerdo a la utilizada por el software. Se utilizó datos históricos de las maquinarias existentes, información técnica y encuestas a las personas encargadas del mantenimiento para obtener frecuencias, tiempos estimados y demás recursos de mantenimiento. Se pudo concluir que la constancia en la ejecución del plan de mantenimiento basado en la filosofía RCM y el monitoreo de los indicadores de gestión es la clave del éxito para lograr la optimización de los recursos y la disminución de los costos de las paradas innecesarias.
This research was developed with the purpose to diagnosing the maintenance management and effectiveness of using the resources allocated to this labor in the feed mill Pronaca –Duran for which gathering information was conducted from those new equipment in the process line, putting them into the INFOR EAM software and manage them efficiently. This research is the type, applied, explanatory, descriptive, analytical, under bibliographic modals and field where a series of techniques and instruments of data collection, specifically the analysis of documentary sources, the direct observation and interviews do not unstructured. With current management indicators was determined the effectiveness of the maintenance plan and was validated the need to redesign based on the philosophy of reliability centered maintenance (RCM), defining a criticality matrix and determine the most important equipment. The structure was raised to codify the new equipment, maintenance tasks, locations and material lists according to the used of the software. Historical data of existing machines, technical information and surveys of individuals who are responsible for the maintenance that was used to obtain frequencies, estimated times and other maintenance resources. It was concluded that the constancy in the execution of the maintenance plan based on the RCM philosophy and the monitoring of performance indicators is the key to success to achieve resource optimization and lower costs of unnecessary stops.
This research was developed with the purpose to diagnosing the maintenance management and effectiveness of using the resources allocated to this labor in the feed mill Pronaca –Duran for which gathering information was conducted from those new equipment in the process line, putting them into the INFOR EAM software and manage them efficiently. This research is the type, applied, explanatory, descriptive, analytical, under bibliographic modals and field where a series of techniques and instruments of data collection, specifically the analysis of documentary sources, the direct observation and interviews do not unstructured. With current management indicators was determined the effectiveness of the maintenance plan and was validated the need to redesign based on the philosophy of reliability centered maintenance (RCM), defining a criticality matrix and determine the most important equipment. The structure was raised to codify the new equipment, maintenance tasks, locations and material lists according to the used of the software. Historical data of existing machines, technical information and surveys of individuals who are responsible for the maintenance that was used to obtain frequencies, estimated times and other maintenance resources. It was concluded that the constancy in the execution of the maintenance plan based on the RCM philosophy and the monitoring of performance indicators is the key to success to achieve resource optimization and lower costs of unnecessary stops.
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Palabras clave
SISTEMAS PRODUCTIVOS, PLAN DE MANTENIMINETO, INFOR EAM, LÍNEAS DE PROCESOS