Propuesta para el cambio de la matriz energética basado en la Norma ISO 50001:2011 en la Empresa "Goreplast".
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Fecha
2016-06-20
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Universidad de Guayaquil. Facultad de Ingeniería Industrial. Carrera de Ingeniería Industrial.
Resumen
El presente trabajo de investigación pretende Levantar la
información del estado actual de la Empresa Goreplast, examinando los
procesos y métodos actuales, basado en los requerimientos de la Norma
ISO 50001:2011, elaborando el Manual del Sistema de Gestión
Energética de la Empresa Goreplast. Y proponiendo un modelo de Matriz
Energética adaptado a la normativa INEN 2011 y a los procesos
productivos de la empresa. Para el proyecto de investigación se utilizara
la metodología de investigación descriptiva, donde se detectan los puntos
con mayores consumos de energía, para poder analizar los resultados. La
participación tanto de los trabajadores como de los empleadores es
importante para generar una cultura a base del ahorro de energía. El
mejoramiento continuo no es algo que se pueda de manera inmediata, se
afianza conforme los miembros de la organización reconocen que mejorar
es importante para la empresa. Al concluir el estudio se podrá demostrar
que el energético determinado en la compañía Goreplast es la energía
eléctrica, y se establece 6 USE´s con mayor utilización de este energético
entre ellos, 3 extrusoras, 2 selladoras y 1 impresora. Basado en un
potencial de ahorro a llevar cumpliendo con la línea meta es de un total
15,38% del consumo de las seis maquinarias determinadas como usos
significativos de energía. Es por ello que se recomienda establecer
diversas oportunidades de mejoras según el avance del estudio, así se
podrá determinar los puntos más críticos y que se deben corregir.
Implementar equipos de medición para las areas que no poseen este
implemento con el objetivo de obtener datos reales y estableces nuevas
líneas base si se ve la necesidad de hacerlo. Y por ultimo incrementar en
los procesos los controles operacionales establecidos obteniendo mejores
resultados, en el manejo de las máquinas en el proceso de producción.
The research aims to lift the current status information of the Company Goreplast, examining the current processes and methods, based on the requirements of the ISO 50001:2011, developed the Energy Management System of Goreplast Company Manual in order to propose a model of Energy Matrix adapted to INEN 2011 normative and the productive processes of the company. This project applied the methodology of descriptive research, where the points were detected with higher consumption of energy, to be able to analyze the results. The participation of both workers and employers is important to generate a culture on the basis of energy savings. The continuous improvement is not something that can be changed immediately. Members of the company should recognize that organizational commitment can achieve great success. The conclusion of this study will be able to demonstrate that the energy determined in the company Goreplast is electrical energy, and sets 6 USE's with increased use of this energy between them, 3 extruders, 2 sealing and 1 printer. Based on a savings potential to bring compliance with the target line is a total 15,38% of consumption of the six machinery determined as significant applications of energy. For this reason is recommended to establish various opportunities to improve according to the progress of the study, At the end it will allow to determine the strengths and weaknesses. It is really important the implementation of measurement equipment for the areas that do not have this implement with the objective of obtaining real data and establish new base lines if it is necessary. And finally, to establish processes to increase operational controls to achieve better results, in handling machines and in the production process.
The research aims to lift the current status information of the Company Goreplast, examining the current processes and methods, based on the requirements of the ISO 50001:2011, developed the Energy Management System of Goreplast Company Manual in order to propose a model of Energy Matrix adapted to INEN 2011 normative and the productive processes of the company. This project applied the methodology of descriptive research, where the points were detected with higher consumption of energy, to be able to analyze the results. The participation of both workers and employers is important to generate a culture on the basis of energy savings. The continuous improvement is not something that can be changed immediately. Members of the company should recognize that organizational commitment can achieve great success. The conclusion of this study will be able to demonstrate that the energy determined in the company Goreplast is electrical energy, and sets 6 USE's with increased use of this energy between them, 3 extruders, 2 sealing and 1 printer. Based on a savings potential to bring compliance with the target line is a total 15,38% of consumption of the six machinery determined as significant applications of energy. For this reason is recommended to establish various opportunities to improve according to the progress of the study, At the end it will allow to determine the strengths and weaknesses. It is really important the implementation of measurement equipment for the areas that do not have this implement with the objective of obtaining real data and establish new base lines if it is necessary. And finally, to establish processes to increase operational controls to achieve better results, in handling machines and in the production process.
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Palabras clave
SISTEMAS INTEGRADOS DE GESTIÓN, SISTEMA DE GESTIÓN ENERGÉTICA, NORMA ISO 50001:2011, AHORRO ENERGÉTICO