Propuesta de aplicación de Lean Manufacturing en el área de producción de la Empresa Siemav S.A. ubicada en la ciudad de Guayaquil.
Fecha
2023-09-19
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Universidad de Guayaquil. Facultad de Ingeniería Industrial. Carrera de Ingeniería Industrial.
Resumen
En el presente trabajo investigativo se llevò a cabo una propuesta de mejora continua para los procesos productivos de tarjetas electrónicas controladora de tolvas para la alimentación automática de camarones y tableros de control para motores eléctricos, por medio de la metodología Lean Manufacturing, utilizando la herramienta de las 5S en Sistemas Embebidos Avanzados Siemav S.A., situada en la provincia del Guayas, Cantón Guayaquil, obteniendo una optimización de tiempo y recursos en los procedimientos operativos, también; se destaca la relevancia del impacto económico de $52.003,32, el costo beneficio generado al realizar esta implementación es de $2,81 por cada $1 invertido, los cálculos del TIR y VAN reflejan un efecto positivo, logrando aumentar las ganancias y disminuyendo las falencias. La observación directa proporcionó los datos reales que sirvieron para el análisis de este estudio por medio de la cuantificación de tiempos en diagramas de operaciones de procesos y cursogramas analíticos.
In this research work, a proposal for continuous improvement was carried out for the production processes of electronic controller cards for hoppers used in the automatic feeding of shrimp, as well as control panels for electric motors by means of the Lean Manufacturing methodology, using the 5S tool which was applied at Sistemas Embebidos Avanzados "Siemav S.A.", a company located in the Guayas province, specifically in the Guayaquil Canton, obtaining an optimization of time and resources in operational procedures. Additionally, the economic impact is noteworthy, amounting to $52,003.32, with a cost-benefit ratio of $2.81 for every $1 invested. The calculations of the Internal Rate of Return (IRR) and Net Present Value (NPV) reflect a positive effect, leading to increased profits and a reduction in deficiencies. The real data obtained through direct observation were crucial for the analysis of this study, especially when quantifying times in operation diagrams and analytical flowcharts.
In this research work, a proposal for continuous improvement was carried out for the production processes of electronic controller cards for hoppers used in the automatic feeding of shrimp, as well as control panels for electric motors by means of the Lean Manufacturing methodology, using the 5S tool which was applied at Sistemas Embebidos Avanzados "Siemav S.A.", a company located in the Guayas province, specifically in the Guayaquil Canton, obtaining an optimization of time and resources in operational procedures. Additionally, the economic impact is noteworthy, amounting to $52,003.32, with a cost-benefit ratio of $2.81 for every $1 invested. The calculations of the Internal Rate of Return (IRR) and Net Present Value (NPV) reflect a positive effect, leading to increased profits and a reduction in deficiencies. The real data obtained through direct observation were crucial for the analysis of this study, especially when quantifying times in operation diagrams and analytical flowcharts.
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Palabras clave
SISTEMAS PRODUCTIVOS, TARJETA ELECTRÓNICA, LEAN MANUFACTURING, HERRAMIENTA 5S