Diseño e implementación de prototipo de sistema electrónico monitoreado en tiempo real para programa de producción de fábrica de vidrio.
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2020-10-19
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Universidad de Guayaquil. Facultad de Ciencias Matemáticas y Físicas. Carrera de Ingeniería en Networking y Telecomunicaciones
Resumen
En la actualidad el sector industrial necesita tener monitoreado todo su proceso desde el inicio hasta el fin, de modo que se pueda saber dónde se están cometiendo errores y resolverlos de forma inmediata. De esta necesidad nace un concepto llamado Industria 4.0, siendo la cuarta revolución de las industrias. Esta revolución consiste en la obtención de datos de todo el proceso con disponibilidad para todos los involucrados dentro del proceso a través de la implementación del Internet Industrial de las cosas (IIOT).
En el proceso de fabricación de envases de vidrio, es de suma importancia saber en tiempo real cuantos envases circulan por cada área del proceso, así como la temperatura del horno donde se mezclan los ingredientes, por lo cual se plantea en este proyecto de tesis un prototipo que simulara el monitoreo de la cantidad de envases que pasa por cada área, a su vez se identificara donde se pierde producción, por ello se implementara una red de sensores infrarrojos FC-51 y un sensor de temperatura DHT 22 para el horno conectados a una placa Raspberry Pi 4, así se podrá mostrar los datos en la plataforma Ubidots en donde se detallara la producción por cada área y el total de cantidad de botellas que transitan por una cierta cantidad de tiempo, además de la temperatura del horno.
Today the industrial sector needs to have its entire process monitored from start to finish, so that it can know where mistakes are being made and resolve them immediately. From this need a concept called Industry 4.0 was born, being the fourth revolution of the industries. This revolution consists of obtaining data from the entire process with availability to all those involved in the process through the implementation of the Industrial Internet of Things (IIOT). In the manufacturing process of glass containers, it is of utmost importance to know in real time how many containers are circulating in each area of the process, as well as the temperature of the furnace where the ingredients are mixed, which is why this thesis project proposes a prototype that will simulate the monitoring of the amount of containers that pass through each area, in turn identifying where production is lost, For this reason, a network of FC-51 infrared sensors and a DHT22 temperature sensor for the oven connected to a Raspberry Pi 4 plate will be implemented, so that the data can be displayed on the Ubidots platform where the production for each area and the total number of bottles that transit for a certain amount of time will be detailed, as well as the oven temperature.
Today the industrial sector needs to have its entire process monitored from start to finish, so that it can know where mistakes are being made and resolve them immediately. From this need a concept called Industry 4.0 was born, being the fourth revolution of the industries. This revolution consists of obtaining data from the entire process with availability to all those involved in the process through the implementation of the Industrial Internet of Things (IIOT). In the manufacturing process of glass containers, it is of utmost importance to know in real time how many containers are circulating in each area of the process, as well as the temperature of the furnace where the ingredients are mixed, which is why this thesis project proposes a prototype that will simulate the monitoring of the amount of containers that pass through each area, in turn identifying where production is lost, For this reason, a network of FC-51 infrared sensors and a DHT22 temperature sensor for the oven connected to a Raspberry Pi 4 plate will be implemented, so that the data can be displayed on the Ubidots platform where the production for each area and the total number of bottles that transit for a certain amount of time will be detailed, as well as the oven temperature.
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Internet industrial de las cosas (IIOT), Industria 4.0, Raspberry Pi 4, sensor infrarrojo FC-51, sensor de temperatura DHT22